DPF:塗装されたDPFに要注意!

最近忙しく、全然更新できていません。
楽しみに待って頂いている皆様、申し訳ありません。

今回は最近リビルトDPF等で良く見かける、シルバーの耐熱塗料を吹いた物とか、
下廻り塗装時に一緒にDPFを塗装している車両についてお話ししたいと思います。

確かにDPFを塗装している方が奇麗に見えるのはわかりますが・・・
よ~く考えて下さい。

表面に耐熱塗料を塗ったりして、、、

DPF再生時の熱伝導率は大丈夫でしょうか??

(切断後の錆止め塗装を除く・錆止め塗装は溶接部に薄っすらと塗装するのみです)

そもそもDPFは再生時に効率よく熱伝導するように作られています。
再生時のDPFの負担軽減、再生時間の短縮、燃費向上等が主な理由です。
それを無視して耐熱塗料で塗装・・・
その背景にはDPF洗浄業者が自動車整備業者とイコールでない事に問題があるように思います。
DPF単体の事でしか物事を図っていない為、
本来車両全体で見なければいけない部分を見ていないような気がします。
話が逸れてしまうのでこの問題はまた次回にでも。
DPFの塗装問題に話を戻します。

小さな問題と思われるかもしれませんが、DPFの熱伝導率問題=修理代金だと思います。
まずDPFの燃焼効率が下がるとどういう問題が起こるかと言うと、

①DPFの再生時間が通常より長くなる

 これは当然の事ながら耐熱塗料によって熱伝導率が下がる為、
 DPFの温度上昇が通常より遅く、再生時間も長くなる傾向にあります。

②再生時間が長くなる為燃費にも悪い

 当然の事ながら再生時間が長いという事はポスト噴射量も多いという事で燃費も悪くなります。

③DPFフィルターへの負担

 再生時間が長いと当然ですがDPFフィルターの負担も大きくなります。

④再生不良が起こる可能性が大きくあがります

 再生時に時間のかかりすぎでタイムアウトがかかる可能性が飛躍的に上がります。

そして最後に・・・

⑤DPFが詰まりやすくなります

 当然ながら再生効率が下がるので、PMを燃焼しきれずに詰まりやすくなります。

以上のような問題を引き起こす「DPF塗装問題」
僕的には大問題だと思うのですが・・・

ちなみに当社も洗浄済みDPFを扱う者として、DPFの外観には悩まされてきました。
ワイヤーブラシ等で清掃するのですが思うように奇麗にならず、
ワイヤーブラシでは手間も掛かり悩みの種でした。

そこで・・・

サンドブラスターの導入です!!

当然ながら未塗装です笑

新品同様の輝きが蘇る・・・
サンドブラスターで表面をうっすらと剥ぎ、地金が出る事なく見事な仕上がりです。
(ドライアイス洗浄機と悩みましたが、ドライアイスの取り扱いが面倒そうなのでやめました笑)

もちろんお値段そのままでのご提供となります。

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